Batch Control Water Meter

Your Professional Batch Control Water Meter Supplier

 

Ningbo Water Meter (Group) Co., Ltd. is one of the world's largest manufacturers specializing in water meter production and services. NWM offers a comprehensive range of products, including water meter terminals ranging from 8mm to 500mm for mechanical water meters, AMR-enabled mechanical meters, fully digital water meters, and multifunctional water monitoring terminals. Additionally, NWM provides a Smart O&M Platform that integrates advanced water management information systems such as pipeline GIS, DMA zoning analysis, SCADA leak monitoring, and pipeline inspection. These solutions are widely applied in domestic, commercial, industrial, and irrigation contexts.
 

Strong Competence
Ningbo Water Meter (Group) Co., Ltd. is a leading enterprise in the field of water measurement, employing over 1,400 professionals and operating a primary manufacturing facility spanning 90,000 square meters.

 

Advanced Technology
NWM leverages cutting-edge German technology and utilizes fully automated European-imported equipment to deliver comprehensive solutions tailored for municipal, commercial, and agricultural customers.

 

Diverse Product Portfolio
With a portfolio exceeding 1,000 distinct products, NWM not only manufactures mechanical water meters ranging from 8mm to 500mm but also provides AMR/AMI solutions and smart water management services to a global clientele.

 

Advanced Equipment
Our company has more than 80 fully automatic and semi-automatic water meter calibration production lines. We also have highly information-based production workshops, SMT welding lines, robotic assembly lines, and fully automatic packaging lines.

 
 

Parameter

 

Model

HITRI

Type

Batch Control

Case Material

Brass or Ductile Iron

Ratio

Class A

Size

Dn25 / 32 / 40 / 50

Customized Support

OEM, ODM

Installation Mode

Horizontal Installation

Dial Reading (liters)

100 / 200 / 500 / 1000 / 2000 / 5000

Temperature Class

Up to T90

Pressure Rating

MAP1.0

Place of Origin

Ningbo, China

Warranty

2 years

 

Industrial Batch Control Water Meter

 

Features of Batch Control Water Meter

Accurate Measurement: The primary function of the batch controller water meter is to provide precise flow measurements, which is critical for effective water management.


Batch Control: It allows users to set specific volumes to be delivered and can control the flow accordingly, ensuring total control over the batching process.


Pulse Output: Many models provide a pulse output feature that can be used for automated systems and integration with data logging equipment.


User-Friendly Interface: Most modern meters come with a display and interface that make it easy to set parameters and read measurements quickly.


Durability: Designed to withstand harsh industrial conditions, batch controller water meters are often made from materials that resist wear and corrosion.

 

 
Applications of Batch Control Water Meter
 
01/

Food and Beverage Industry
In the food and beverage industry, these meters are used to measure water used in food processing, beverage production, and washing. The reason for this is because accurate measurement is important for maintaining consistency in product quality and complying with health regulations. For instance, in beverage production, the water volume used to make beer, soft drinks, and bottled water is metered to ensure the right proportions are maintained. It is also used for cleaning and ensuring compliance with health and safety standards.

02/

Chemical Industry
Water is heavily needed in the chemical industry for diluting chemicals, processing, and cleaning. Batch control water meters measure water used with chemicals to ensure consistent results. They help avoid overuse or shortage of water, which can affect chemical concentration and reaction time. In your chemical applications, having precise meter readings is also important to prevent chemical imbalances that can lead to dangerous results.

03/

Agriculture
In agriculture, batch control water meters are used in irrigation systems to precisely measure water usage for crops. These help with efficient water management by delivering the right amount of water to the fields and preventing wastage. They play a significant role in all the precision farming methods that help monitor and control water usage based on the needs of the crops, weather conditions, and soil moisture levels.

04/

Manufacturing
The manufacturing industry uses the batch control water meter in various processes to measure water usage, from cooling systems to product cleaning and dilution. They are especially useful in industries where water quality and quantity affect the end product. For instance, in the paper and textile industries, precise water measurement is needed to ensure the right consistency and quality during production.

05/

Mining
Water is used in mining for mineral processing and dust suppression. This kind of control meter gives accurate measurements of water usage in these processes, helping manage resources and comply with environmental regulations. In mineral processing, water is used to wash and separate minerals, and in dust suppression, water is used for controlling dust during the drilling and transportation of minerals.

06/

Power Generation
Water, as an important component, is used in power plants for steam generation, cooling, and other processes. Batch control water meters offer precise measurements of water usage in these critical operations. In steam generation, water is converted to steam and used as an energy source for electricity generation using a metered amount of water. Cooling systems also require accurate water measurement to maintain the proper temperature and efficiency.

 

Installation Steps of Batch Control Water Meter
 

Choose the right location

Select an appropriate location on the pipeline where the meter will provide accurate water measurement. Ensure the spot has enough clearance for maintenance access. Avoid placing the meter near bends, elbows, or obstructing valves that can affect flow.

Turn off the water supply

Turning off the water supply is important as it prevents any spillage, which can lead to unpleasant incidents. Shut off the main water valve to the area where the meter will be installed and drain any remaining water from the lines to ensure safe working conditions.

Prepare the piping

Remove any existing piping components where the batch control water meter will be installed. Clean the pipe ends and ensure they're smooth to create a tight connection with the meter. Measure the pipe and ensure the meter that will be installed is of the same size.

Install the meter

Position the batch control water meter within the pipeline in the correct flow direction Arrow marked on the meter. The arrow indicates the direction of water flow through the system. Use appropriate fittings and secure the meter between the two halves of the existing piping.

Reconnect water supply

Once the meter is secured, slowly re-establish water supply to the area by opening the main valve. Check for leaks around the meter connections. If there are any flush water through the pipes and observe the water flow through the meter.

Test and calibrate

After installation, conduct a test to ensure the meter works well. Check if the readings correspond to water flow in the system. Consider hiring a professional to calibrate the meter for precise measurements based on specific operational requirements.

Precautions for Using Batch Control Water Meters
 

Regular cleaning
Cleaning the batch control water meter regularly will remove debris, sediment, and mineral buildup that can affect water measurement. Shut off the water supply and detach the meter from the pipeline for proper access to clean all its components.

 

Routine inspections
Conduct routine inspections to identify issues with the flow meter, like leaks, wear and tear, or damage. Check all moving parts, seals, and gaskets for wear and tear. The earlier potential issues are discovered, the better time there will be to fix them and prevent meter malfunctioning.

 

Calibrate periodically
Calibrate the batch control water meter periodically, as this will ensure accurate water measurement. Follow manufacturer instructions for calibration procedures, or hire professional services if necessary. Carry out calibration based on water usage trends and shifts in flow conditions, which affect meter accuracy.

 

Protect from extreme conditions
Avoid exposing the batch control water meter to extreme temperatures and pressures that can damage its internal components. Adequately insulate the meter in extreme weather conditions and ensure it properly ventilated in high-heat situations.

 

Check software settings
If the water meter uses monitoring apps, always check software settings and updates to guarantee optimal system performance. Ensure all software updates are installed for improved functionality. Regularly check water measurement parameters and automated shutoff metrics to align with operational needs.

 

Packaging and Shipping

 

Packaging

Standard cartons box packing,or customized packing as your request.

Shipping

For the weight is under 100kg, we suggest shipment by FedEx, DHL or UPS.

For the weight is between 100-200kg, we suggest shipment by air.

For the weight is above 200kg, we suggest shipment by sea.

 

Our Certifications

 

 

NWM has more than 20 European MID/OIML approved Certificates like CE, more than 10 Water Sanitary Certifications like ACS, WRAS, NSF, and more than Metrologic approval from all over the world. 

 

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FAQ

Q: What is a batch control water meter?

A: Batch control water meters are designed to measure the quantity of water that passes through a system while offering users the ability to set specific volume targets for water usage.

Q: What are the key components of a batch control water meter?

A: The key components of a batch control water meter are a flow sensor, control unit, and valve.

Q: How often should batch control water meters be calibrated?

A: Batch control water meters should be recalibrated every six months or one year.

Q: What regular maintenance should be performed on batch control water meters?

A: Regular maintenance that should be performed on the batch control water meter involves daily checks for obvious damages and errors.

Q: Is it necessary to replace damaged parts of the batch control water meter immediately?

A: Yes, it’s necessary to fix damaged parts, especially those that affect water measurement accuracy. Prompt repairs help minimize disruptions in operations.

Q: How do I know if my water meter is accurate?

A: To check if your water meter is accurate, you can perform a simple bucket test by comparing the meter reading before and after filling a known volume of water, like a 5-gallon bucket. If the meter reading changes significantly more than expected for the amount of water used, it could indicate a faulty meter or a leak.

As one of the most professional batch control water meter manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy bulk cheap batch control water meter made in China here from our factory. Contact us for customized service.

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